VIPRATECH LABS

Supplier Quality Certificate Verification

Check mill test certificates and certificates of conformance against your material specs, tie heat numbers to GRNs, and flag out-of-spec, missing or reused certificates for IQC.

Industry:
Manufacturing

Who it is for

  • Supplier Quality Head
  • Incoming Quality (IQC) Engineer
  • Quality Head
  • Stores and Inward Manager

The problem

Every lot of steel, castings, forgings or fasteners should arrive with a certificate: a mill test certificate with chemistry and mechanical results, or a certificate of conformance. Incoming quality checks these by eye against spec tables while trucks wait at the gate.

Values checked by eye

IQC compares carbon, manganese, sulphur, tensile and hardness values against grade limits by reading tables, which is slow and easy to get wrong.

Heat numbers that do not tie up

The heat number on the certificate, the invoice and the tag on the bundle often differ, and the mismatch is found only when a customer asks for traceability.

Reused or altered certificates

Some certificates are copies from an earlier lot or edited PDFs, and spotting them needs a memory of every certificate seen before.

Audit and traceability requests

Customer audits ask for the trail from a finished part back to the heat, and assembling it from paper files takes days.

What we build

We build a certificate checker that reads mill test certificates, certificates of conformance and lab test reports, extracts the chemistry and mechanical tables, heat or lot numbers and certificate type, and compares every value with the limits in your approved spec library. It ties the heat number to the GRN, the supplier invoice and a photo of the material tag. It checks that the certificate type matches what the PO asked for, such as EN 10204 3.1 or 3.2, and looks for signs of reuse or editing. Conforming certificates are linked to the GRN; anything else goes to IQC with the reason.

  • Extracts chemistry, mechanical properties, heat number, grade and standard from varied certificate layouts
  • Checks each value against minimum and maximum limits from your approved spec library by grade and revision
  • Ties heat or lot numbers across certificate, invoice, GRN and material tag photo
  • Verifies certificate type against the PO requirement, for example EN 10204 3.1 or 3.2
  • Flags possible reuse, such as the same heat number from different suppliers or repeated certificate numbers
  • Detects PDF edits and font or layout anomalies for IQC to investigate

How it works

  1. 01Collect certificates at inwardCertificates arrive with the material, by supplier email or through the supplier portal, and are linked to the GRN.
  2. 02Extract valuesOCR and an LLM read the tables and header fields, with a confidence score for each value.
  3. 03Check against specEach value is compared with limits from the approved spec for that grade and PO.
  4. 04Cross-check traceabilityHeat number, quantity and certificate type are checked against the invoice, GRN and tag photo.
  5. 05IQC decides exceptionsOut-of-spec, unreadable or suspicious certificates go to IQC with the reason highlighted.
  6. 06Record and linkThe decision and certificate are linked to the GRN and inspection lot for traceability.
Supplier Quality Certificate Verification: workflow diagram
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Architecture

  1. Intake
    • Inward desk scans and supplier email connector
    • Supplier portal upload
    • GRN linkage from the ERP
  2. Extraction
    • OCR with table structure recognition
    • LLM extractor with certificate schema
  3. Verification
    • Approved spec library by grade and revision
    • Limit checker and certificate-type rules
    • Traceability and reuse checks
    • PDF tamper indicators
  4. Review
    • IQC review screen
    • Supplier NCR draft
  5. Records
    • Certificate store linked to GRN and inspection lot
    • Audit log of decisions
Supplier Quality Certificate Verification: architecture diagram
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Inputs and outputs

Inputs

  • Mill test certificates and certificates of conformance
  • Third-party lab test reports
  • Purchase orders with grade and certificate requirements
  • GRN, supplier invoice and material tag photos
  • Approved material spec library by grade and revision

Outputs

  • Structured certificate record with all tested values
  • Pass or exception result per value, with the spec limit shown
  • Heat number traceability link from certificate to GRN and inspection lot
  • Flags for suspected reuse or editing
  • Draft supplier non-conformance report for rejected lots

Where people stay in control

IQC engineers make every accept, deviate or reject decision on flagged certificates; the system never accepts material outside spec. Supplier quality engineers own any corrective action request raised from a rejection.

Integrations

  • SAP QM inspection lots or ERP GRN records
  • Supplier portal or email inbox
  • Quality management system for NCRs and SCARs
  • Document management system for the certificate archive

Guardrails

  • Spec limits come only from the approved, versioned spec library
  • Any unreadable or out-of-limit value puts the lot on hold for IQC
  • Tamper and reuse signals are flags for investigation, not verdicts
  • Every decision logged with the reviewer and reason

Compliance notes

  • EN 10204 defines inspection document types such as 3.1 and 3.2; the system checks the type supplied against the PO requirement.
  • Linking certificates to GRNs and lots helps evidence material traceability for IATF 16949 and customer audits.

A typical pilot

Duration: 3 weeks

One material category, such as steel bar and plate or castings, from the main suppliers in that category, run alongside current IQC checks.

Deliverables

  1. 01Spec library loaded for the pilot grades
  2. 02Working certificate extraction and checks
  3. 03IQC review screen
  4. 04Agreement report against IQC decisions on the same lots
  5. 05Roll-out plan for other material categories

What we measure

Value extraction accuracy
Extracted values compared with IQC's manual reading of the same certificates.
Agreement with IQC decisions
Share of certificates where the system's pass or exception matched IQC's decision.
Flags confirmed as genuine
IQC feedback on each traceability, reuse or tamper flag.
IQC time per certificate
Timed on a sample with and without the checker.

FAQs

01Supplier certificates come in every layout imaginable. Does that break it?

No. The extractor reads the certificate in context rather than relying on a fixed template, so new layouts work without set-up. Values it cannot read with confidence are flagged for IQC.

02Can it tell whether a certificate is fake?

It flags signals such as edited PDFs, reused certificate numbers or the same heat number from different suppliers. Whether a certificate is genuine is decided by your IQC and supplier quality team, often with a check test.

03Where do the spec limits come from?

From your approved spec library: the national and international standards you purchase against, plus drawing and customer requirements. We load and version it with your quality team, and the checker uses nothing else.

04Does it work for imported material with certificates in other languages?

Certificates in common European and Asian languages can be read, and values are compared by field rather than by wording. We test with your actual import certificates during the pilot.

Related use cases

Akhilesh Mittal

Founded by Akhilesh Mittal. 8 years building a security platform for a New Zealand company. IIT ISM Dhanbad and IMT Ghaziabad. Builds production agentic AI.

Start with one line, one document or one region

Book a discovery call and we will pick a narrow pilot with your quality, finance or sales team, run it alongside your current process and report what we measured.